TerraForce — Intelligent Crushing & Screening Equipment - Intelligent Crushing & Screening Systems for Tomorrow's Quarries

TerraForce Crushing Solutions Across Industries

Intelligent crushing and screening equipment engineered for the toughest operating environments — from open-pit mining to urban demolition recycling.

Mining & Quarry

Primary and secondary crushing for granite, basalt, limestone and ore extraction with output rates up to 800 t/h.

Aggregate Processing

Multi-stage crushing and screening lines producing calibrated stone, gravel and manufactured sand for construction.

Cement & Concrete

Limestone and clinker crushing for cement production with controlled particle size distribution and consistent output.

Road Infrastructure

Portable crushing plants for sub-base aggregate production and reclaimed asphalt processing at highway project sites.

Demolition Recycling

Compact crushers and screens for on-site concrete and brick recycling — reducing landfill waste by up to 90%.

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TerraForce hybrid electric crushing plant sustainability

Sustainability & Efficiency

35% Fuel Savings with TerraForce Hybrid-Electric Powertrains

Our hybrid-electric crusher systems combine diesel generators with energy storage modules, recovering kinetic energy during the crushing cycle and reducing fuel consumption by up to 35% compared to conventional diesel-only equipment. Every TerraForce plant shipped since 2023 meets EU Stage V and EPA Tier 4 Final emission standards.

Hybrid-electric powertrain: 35% fuel reduction vs conventional diesel
Noise output reduced to 78 dB(A) at 10 m — enabling urban-zone operation
Water recycling system on sand washers: 85% water reuse rate
EU Stage V & EPA Tier 4 Final emission compliant

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What Our Clients Report After Switching to TerraForce

"The TerraConnect IoT dashboard flagged a hydraulic pressure anomaly on our cone crusher 36 hours before it would have caused a shutdown. That single alert saved us approximately $28,000 in emergency repair costs and 4 days of lost production."

Daniel Okafor Operations Manager, Westrock Aggregates Ltd, Nigeria

"We switched our quarry's primary crushing from a conventional diesel unit to TerraForce hybrid-electric jaw crusher. Fuel consumption dropped from 42 L/h to 27 L/h — exactly the 35% savings they promised. The ROI payback was under 14 months."

Maria Gonzalez Procurement Director, Constructora Andes S.A., Chile

"TerraForce vibrating screens have been running 14 hours a day at our limestone operation for 11 months. Screen media life is at 3,800 hours and counting — we typically replace at 2,500 hours with our previous supplier."

Ahmed Rashidi Plant Manager, Gulf Aggregates Industries LLC, UAE

Frequently Asked Questions About TerraForce Crushers

TerraConnect is our proprietary IoT platform installed on every TerraForce crusher and screen. It collects over 120 data points per second — including hydraulic pressure, bearing temperature, vibration amplitude, and power consumption — and transmits them to a cloud dashboard accessible from any device. Machine-learning algorithms detect anomalous patterns up to 48 hours before component failure, allowing scheduled maintenance instead of costly emergency shutdowns. Clients using TerraConnect report an average fleet uptime of 97.2%.

Jaw crushers excel at primary crushing of large feed sizes (up to 1,200 mm) with high reduction ratios, making them the standard choice for the first stage of most crushing circuits. They handle a wide range of material hardness (Mohs 3-9) and have lower operating costs per ton. Cone crushers are optimized for secondary and tertiary crushing, producing finer output with excellent cubical particle shape — critical for high-specification aggregate applications like asphalt and concrete. Many operations use both: a jaw crusher as the primary stage feeding into a cone crusher for secondary refinement. Our engineering team can design the optimal configuration for your specific material and output requirements.

Our hybrid-electric system pairs a downsized diesel generator with a lithium-iron-phosphate (LiFePO4) energy storage module. During the crushing cycle, kinetic energy from the flywheel and eccentric shaft is recovered during low-load phases and stored in the battery bank. This stored energy supplements the diesel generator during peak-load moments — such as when the jaw receives a large boulder — reducing the required generator size by 40% and overall fuel consumption by approximately 35%. The system also enables pure-electric operation for up to 2 hours, suitable for noise-restricted urban sites during evening hours.

All TerraForce crushing and screening equipment carries CE Marking under the Machinery Directive 2006/42/EC for European market compliance, and engines meet EPA Tier 4 Final and EU Stage V emission standards. Our manufacturing facility is ISO 9001:2015 certified for quality management and ISO 14001:2015 certified for environmental management. Specific certifications are documented in the technical datasheet accompanying each quotation.